Making Mascots with Olympus Group, Milwaukee

Olympus Group, with over 40 years of experience, crafts custom mascots through a meticulous process that blends artistry and engineering.

Starting with sculpted insulation blocks, they create durable, hollow head structures using vacuum-formed ABS plastic using a Formech 1250 large format machine, reinforced with plywood for stability.

Internal skate helmet mounting with adjustable bracketing ensures performer comfort, while lightweight foam ears and a final covering process complete the design.

Watch how they create their designs, forming a host of familiar faces.